Healthcare Packaging Solutions

Royco Packaging supplies custom packaging solutions and materials used throughout the healthcare and medical device industry. That includes barrier bags, static shield bags, VCI bags, industrial poly bags, desiccants, corrosion protection packaging, wax wraps, packaging tapes, and certified V3C boxes and W5C boxes. These materials support the safe handling, shipping, and storage of medical devices, equipment, components, and supplies.

Packaging Materials We Offer for Healthcare

Healthcare products often require packaging that protects against moisture, contamination, static, corrosion, and physical wear. Royco provides materials used in medical manufacturing, lab environments, distribution centers, sterilization workflows, and many other applications.

Our healthcare packaging options include:

Applications

Our custom packaging solutions support various different healthcare and medical applications, including:

  • Medical Device Shipment
  • Lab Equipment and Component Packaging
  • Electronics and Diagnostic Assemblies
  • Moisture-Sensitive Materials
  • Corrosion-Prone Metal Instruments
  • Storage and Internal Transport

Request Healthcare Packaging Support

Medical devices, diagnostic electronics, and lab assemblies benefit from custom packaging solutions that shield against moisture, static, and corrosion. Royco can help identify the appropriate healthcare packaging materials, from barrier bags to desiccants and V3C/W5C boxes.

Reach out to Royco Packaging to request a quote for your healthcare packaging requirements.

Contact a Packaging Specialist

Our certified packaging specialists are available to assist with your project, provide recommendations, or help place an order.

Call 1-800-677-6926 or email our team at sales@roycopackaging.com

Royco Packaging — Mission Critical Protection. Made in the USA.

Contact Us

Frequently Asked Questions

What's the difference between a V3C Box and a W5C Box, and when is each used for medical devices?

V3C and W5C are both weather-resistant ASTM-D5118 corrugated fiberboard grades, but V3C provides greater bursting strength. Royco Packaging lists W5C at 275-pound Mullen strength for lighter to medium-duty shipments, while V3C is rated at 350 pounds for more demanding loads. In healthcare logistics, either may be used as an exterior container for medical equipment, diagnostic assemblies, components, or supplies when the required strength and documentation justify military-grade corrugated packaging. The correct choice depends on device weight, handling, stacking, and customer requirements. Royco can manufacture custom box sizes and configurations and provide QPL-traceable documentation for applicable ASTM-D5118 materials.

Are the packaging materials offered compliant with sterilization requirements and FDA/ISO regulations for medical devices?

Royco Packaging supplies materials used in healthcare and medical-device packaging, but compliance with sterilization, FDA, or ISO requirements depends on the exact product and the customer's validated packaging process. Royco's website identifies certain pharmaceutical desiccant canisters as compliant with U.S. FDA and EU requirements and USP <670>, while other barrier bags, tapes, VCI materials, or corrugated boxes are designed for moisture, ESD, corrosion, or transport protection rather than serving as sterile-barrier systems. Medical-device manufacturers should therefore validate the selected material for the intended sterilization method and regulatory pathway. Royco can provide product documentation and help identify packaging components suitable for handling, storage, distribution, or secondary protective packaging.

How do barrier bags and static shield bags protect diagnostic electronics from both moisture and static discharge at the same time?

Diagnostic electronics may need protection from both humidity and electrostatic discharge. Royco Packaging can supply ESD-shielding barrier materials such as MIL-PRF-81705 along with moisture-barrier constructions, desiccants, and humidity indicators. The ESD layer reduces the risk that a static event will damage sensitive circuitry, while the low-permeability barrier and desiccant help keep the internal environment dry. Depending on the product, these functions may be combined in one multi-layer pouch or built as a coordinated packaging system. Royco can custom-size bags for diagnostic boards or modules and help customers select the correct protection level based on component sensitivity, storage duration, and any regulatory or customer specification.

Is there a dedicated corrosion protection solution for metal surgical instruments?

Yes. Royco Packaging supplies VCI corrosion-protection materials that can be used for metal instruments, components, and equipment when the chemistry is compatible with the metal and application. VCI papers, films, or bags release corrosion-inhibiting molecules inside an enclosed package to reduce oxidation during storage and shipment. For longer-term protection, VCI may be combined with a moisture-barrier bag and desiccant. Healthcare customers should evaluate compatibility, cleanliness, sterilization workflow, and regulatory requirements before using VCI directly with a finished medical device or instrument. Royco's packaging specialists can help select a corrosion-control material for metal components and provide product information for the customer's validation and quality-review process.

Can packaging be customized for non-standard medical device or lab component sizes?

Yes. Royco Packaging offers custom packaging solutions for medical devices, lab equipment, diagnostic assemblies, and other healthcare components that do not fit standard sizes. Its in-house converting capabilities include custom barrier bags, ESD pouches, tubing, sheets, and other flexible materials, while custom ASTM-D5118 boxes can be manufactured for specialized exterior shipping needs. Royco can also help combine moisture control, static protection, corrosion protection, and physical containment around the device. Customers should provide dimensions, material sensitivities, desired barrier properties, quantity, and any regulatory or sterilization constraints. Royco can then recommend a practical material and format for the handling, storage, or shipping phase of the product lifecycle.